Our Work
Projects in Action
Real sites. Real structures. Built layer by layer.
The Gantry
The Blueprint
Foundation
The Detail
Structure
We deploy advanced robotics and proprietary material science to print monolithic concrete structural frames directly on your job site. Standard concrete. Standard rebar. Full code compliance. Extraordinary speed.
Real sites. Real structures. Built layer by layer.
Full-scale structural validation under sustained monsoon conditions. December 2023 – November 2024.
Commissioned by the Government of Brunei as a full-scale structural validation test run. The V3D gantry system printed the structural frame, then the cavity walls were filled with 40 MPa concrete — the same material used in bridges and high-rises. This is not a 3D printed house. This is a concrete structure, built under sustained monsoon conditions in one of the world's most demanding tropical climates. Foundation to occupancy-ready frame in under 90 days with a 2–3 person crew.
Vertis 3D is a Construction-as-a-Service provider. We don't sell printers. We don't build entire homes. We deploy our system on your site, print the structural shell, and integrate seamlessly into your existing workflow.
Most construction 3D printing companies sell hardware — requiring developers to invest millions in equipment, train specialized crews, and fundamentally change how they build. We took the opposite approach. Vertis shows up with a containerized system and a 2–3 person crew, prints your structural frame to spec, and leaves. Your downstream trades — electrical, plumbing, finishing — proceed exactly as they would on any conventional job. The only difference is you got there faster, with fewer people, at lower cost.
We print exterior and interior wall structures — monolithic dual-wall systems with integrated columns and beams. The printed frame is designed for conventional fill: standard concrete, rebar reinforcement, and insulation per your engineering specs.
Our software accepts standard CAD/BIM files and converts them to machine code. No proprietary formats, no retraining. Your architects design as they always have. We print what they draw.
Equipment ships in standard containers and sets up in under 24 hours. We use platform-agnostic concrete pumps — the same rental equipment found on most job sites. Nothing exotic required.
Our competitive advantage isn't just the printer — it's the ink. Built on a decade of R&D in carbon nanomaterials and graphene technology, our proprietary concrete formulations are what make speed and quality possible simultaneously.
Our carbon nano-enhanced concrete achieves 5,000+ PSI compressive strength with superior rheology — holding shape immediately upon extrusion while bonding perfectly with each layer. We formulate with local aggregates on-site, eliminating expensive pre-bagged mixes and high shipping costs.
A robust truss system delivering ±0.5mm dimensional precision across print envelopes up to 30m × 60m × 8m. Unlike robotic arms with limited reach, our expandable gantry handles everything from single homes to apartment blocks and commercial warehouses.
Weather-hardened components proven in tropical climates. Proprietary chemical admixtures adjust concrete cure times in real-time based on temperature and humidity. The system operates reliably in conditions that would delay conventional construction.
We integrate artificial intelligence and computer vision into the construction process — not to replace skilled workers, but to give every crew member a tireless inspection partner that catches what human eyes might miss.
This isn't about autonomous robots building homes unsupervised. It's about applying proven technology to the most critical quality checkpoints in the build process, ensuring every structure meets exacting standards from the first layer to the last.
Computer vision analyzes every layer as it's deposited — detecting anomalies, verifying dimensional accuracy, and flagging deviations before they compound.
Continuous measurement against the digital model ensures the physical structure matches the design spec throughout the entire print process.
Machine learning monitors bond quality between layers in real-time, ensuring structural integrity at every interface point in the monolithic wall system.
Automated inspection records create a complete quality trail for every structure — supporting PE certification, permit applications, and long-term warranty compliance.
Four steps. Your existing workflow stays intact. We just make the most labor-intensive phase dramatically faster.
Upload your standard CAD or BIM files. Our slicing software converts architectural drawings to machine code — no proprietary formats, no learning curve for your design team.
Our containerized gantry system arrives on-site and is operational in under 24 hours. A 2–3 person crew manages the entire operation — one operator, one materials manager, one support.
Monolithic dual-wall structures are printed with millimeter precision. Embedded channels accommodate MEP rough-in. The wall system integrates columns and beams directly — no separate structural elements needed.
Standard concrete fill, rebar reinforcement, MEP rough-in, and finishing proceed exactly as they would on any conventional build. Nothing changes for your downstream trades — they just start sooner.
That's the point. The finished building is a monolithic reinforced concrete structure — the same material the construction industry has trusted for over a century. It's code-compliant in every state and every country because there is nothing exotic about the end product. We simply leverage technology and material science to build the frame faster, with higher dimensional precision and fewer people.
Our systems are designed to meet or exceed international building codes. The end product is standard reinforced concrete — requiring no special code provisions, no experimental exemptions, and no regulatory risk.
Our printed wall systems align with ICC-ES AC509 — the gold standard acceptance criteria for 3D printed concrete walls, establishing structural adequacy and durability requirements.
Structures are engineered under the IBC's "Alternative Methods" provisions, allowing performance-based approval. PE-stamped engineering plans demonstrate code equivalence in any jurisdiction.
All concrete formulations undergo rigorous compressive strength testing per ASTM standards, consistently achieving 2,500–5,000+ PSI — meeting or exceeding requirements for residential and commercial structures.
Permits have been secured for 3D printed structures across multiple U.S. states including Texas, California, Virginia, Florida, Montana, and New York — with state-level approvals setting precedents that accelerate local adoption nationwide.
The integrated dual-structure wall system produces monolithic shear wall behavior — where even non-structural portions contribute to overall strength, enhancing seismic and wind resistance beyond traditional framed walls.
Because the end product is conventional reinforced concrete, it meets building codes worldwide. Proven deployments in international markets including government projects in Southeast Asia validate cross-border applicability.
We designed Vertis 3D around a simple insight: the barrier to adoption isn't the technology — it's the business model. Construction professionals shouldn't need to become robotics experts to benefit from automation.
Our long-term vision extends beyond individual projects.
Whether you're a developer exploring 3D printed construction for the first time or an experienced builder looking to scale, we'd like to hear about your project.
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